Process Simulation
Unlock the Power of Virtual Process Design and Optimization
At Process Gyan, we offer cutting-edge process simulation services that empower chemical and process engineers to design, analyze, and optimize industrial processes before committing to costly physical changes. Using industry-standard tools and in-house expertise, we simulate your operations to improve efficiency, safety, sustainability, and profitability.
🔬 Our Expertise Includes
⚙️ Steady-State and Dynamic Simulation
- Simulation of continuous and batch processes
- Material and energy balances under varying operating conditions
- Dynamic modeling for control and safety studies
🛢️ Crude Oil Characterization & Refinery Modeling
- Pseudocomponent generation using ASTM data
- Simulation of atmospheric and vacuum distillation columns
- FCC, reforming, and downstream unit modeling
📈 Process Optimization & Debottlenecking
- Identification of limiting equipment and process inefficiencies
- Optimization of throughput, energy usage, and product yield
- Scenario analysis and techno-economic evaluation
🌡️ Thermodynamic Model Selection
- Guidance on choosing appropriate property packages
- Validation of VLE and LLE data for multi-component systems
- Custom model implementation (e.g., for complex petrochemical systems)
🔧 Custom Model Development
- Creation of new process models using Python, DWSIM, and OpenModelica
- Integration with open-source simulation tools for client-specific needs
- Support for process digital twins and real-time simulation
🛠️ Software Tools We Use
DWSIM
(Open-source process simulator)
Aspen Plus / HYSYS
(on request)
OpenModelica
for first-principles modeling
ChemSep
for distillation column design and rating
🏭 Industries We Serve
Petrochemicals & Refining
Specialty Chemicals
Pharma & Biotech
Education & Research Institutions
Startups and MSMEs
looking to develop scalable processes
⭐ Why Choose Us?
🎯 Deep Technical Expertise
with real-world industrial experience
🔄 Flexible Engagement Models
consulting, turnkey solutions, or training
🤝 Strong Academic-Industry Linkages
and focus on cost-effective tools
💡 Passionate About Democratizing Simulation
using open-source platforms
📞 Get in Touch
Want to explore how process simulation can help your plant or project?
Contact us at
Call us
+91-9993999266
Schedule a consultation